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Plant/Operations Manager (Plastics, Rubber and Chemical)


Candidate: 49863
Available: Available
Location: eThekwini (Durban)
Gender: Male
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Plant/Operations Manager
R100000- R130000
1 Calendar Month
Black
124
49863
Honours
BSc (Hons) Polymer Chemistry
BSc Chemistry:Chemistry & Applied Chemistry
BSc Honours Polymer and Physical chemistry:Chemistry & Polymer Science
Grade 12:Biology
Maths
Physical chemistry
Zulu
English
Afrikaans
ISO 9000, MS Excel, MS Word, ISO 14001, MS Explorer, MS PowerPoint, E-Mail, MS Access, Internet, Six Sigma, MS Outlook, Word Perfect, Autocad 2000, FMEA, ISO 9001
Textile and Plastics : Manufacturing & Technical Manager From 2014-10 To Current
Duties
  • Transformed Quality Department into applying systematic and logical approach.
  • Promoted Employee Equity by introducing a balanced Quality team.
  • Introduced Performance Management System to track, monitor and improve abilities.
  • Implemented Six Sigma methodologies in problem-solving.
  • Identified and eliminated or substituted hazards and risks.
  • Highlighted and bridged Employee Skills Gaps by introducing Skills Matrix
  • Set clear yearly company targets, goals, and objectives for each Management Review
  • Implemented ISO system and achieved ISO9001, OHS18001 and later ISO45001.
  • Led process mapping and re-engineering and eliminated non-value adding activities.
  • Led research, product design and product development.
  • Slashed process waste from average 8-10% in spunbond lines to below 5%
  • Consistently achieved 85% operational efficiencies on all production lines
  • Sustained annual personal targets and objectives at average 90-95%
  • Increased recycled material refeeding from 10% to average 40%
  • Optimized internal processes to yield less raw material processing issues.
  • Drafted and published company Human Resource policies
  • Reviewed Standard Operating Procedures to be meaningful and add value. 
  • Improved Gender Equality from 2% to 15%
  • Sourced and commissioned four new production lines yielding increased plant capacity.

 


Textile : Project/Production Manager From 2013-06 To 2014-09
Duties
  • Led Site Six Sigma Projects in driving continuous improvement.
  • Mapped and redesign all processes to drive out variation and non-value add process steps.
  • Implemented Six Sigma methodologies in project management.
  • Mentored all Green Belts and Yellow Belts to yield high performing teams.
  • Implemented 6S Housekeeping to yield best operating practices.
  • Improved production efficiencies by reducing downtime/machine breakdowns.

Plastics : Project Manager - Technology & Innovation From 2010-10 To 2013-05
Duties
• Reviewed and optimized SOPs to yield high production efficiencies. • Used Six Sigma methodologies to optimize production efficiencies. • Coached and mentored production staff towards lean manufacturing culture • Mapped and re-design all processes to drive out non-value adding activities. • Researched, installed, and commissioned an automated conveying system for bottles. • Streamlined and optimized process value chain by eliminating non-value add process steps. • Product development and redesign • Set-up and commissioned new production plants for Clover.
eThekwini (Durban)
Durban
Zulu
Afrikaans,English,Seswati,Sotho,Xhosa
Yes
Cape Town,eThekwini (Durban),Msunduzi (Pietermaritzburg),Nelson Mandela Metropole (Gqeberha Port Elizabeth),Johannesburg,Mbombela (formerly Nelspruit),International
Yes
Married
Available
Negotiable
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